Watch how and why Dubai’s Emirates is 3D-printing parts of aircraft cabin!

• 3D printing helps Emirates with significant reductions in fuel emissions and costs.

Emirates has announced that it has used cutting-edge 3D printing technology to manufacture components for its aircraft cabins. The airline has reached a significant milestone in innovation by using Selective Laser Sintering (SLS), a new and innovative 3D printing technique to produce video monitor shrouds. One of the other recent achievements has been the 3D printing, certification and installation of aircraft cabin air vent grills for onboard trials.Emirates has worked with 3D Systems, a US based 3D printing equipment and material manufacturer and services provider, and with UUDS, a European aviation Engineering and Certification Office and Services Provider based in France, to successfully print the first batch of 3D printed video monitor shrouds using 3D Systems' Selective Laser Sintering (SLS) technology platform.

This technology uses lasers to bind together powdered plastic into the required shape defined by a 3D model and is different from the Fusion Deposition Modelling (FDM) technique normally used for printing aircraft 3D parts. The material used to print Emirates' Video Monitor Shrouds is a new thermoplastic developed by 3D Systems - Duraform® ProX® FR1200 - with excellent flammability resistance properties and surface quality suitable for commercial aerospace business applications.